OPERATION

SANJANA FABRICS LIMITED

A sister concern of Asiatic Group,

Sanjana Fabrics Limited is a woven fabric dyeing factory backed by sound vertical setups;

Weaving Unit

It sources the best quality yarns which are produced with world-class cotton and other fibers. Afterwards, its weaving establishment, through the use of first-rate European and Japanese machines, manufactures all the gray fabrics required to feed its dyeing plant.

Dyeing, Finishing & Printing Unit

The production workflow systematically integrates eight core stages: Singeing, De-sizing, Scouring, Bleaching, Mercerizing, Dyeing, Finishing, and finally Inspection and Packaging.

At the entry point of Asiatic’s advanced dyeing facility, every batch of incoming grey fabrics undergoes rigorous quality assurance protocols, beginning with meticulous sample testing to verify material consistency and suitability for processing. This critical step ensures compliance with international standards before the fabrics progress through a sequence of specialized treatments. The dyeing division boasts a monthly capacity of 7 million yards, supported by energy-efficient processing lines.

In its printing facility, computerized designs are engraved through world class engraving laser machines. Complementing this, the integrated woven fabric plant features a rotary printing facility, with a capacity of 1 million yards per month. Moreover, it has excellent setups to operate efficiently, pertaining to an all-over flatbed printing unit.

It also has digital printing facility. The facility houses are fully automated with digital placement printers, capable of producing photorealistic graphics and micro-adjusted patterns at a rate of 400,000 yards per month.

Throughout all processes, a thorough observation is maintained to ensure up-to-the-mark product quality.

Each phase is executed using cutting-edge, computerized machinery from globally recognized industry leaders, ensuring quality, resource efficiency, and minimal environmental impact.